Shop Reorganisation

September 8th, 2009

As our product range has expanded we’ve come to realise that we may be confusing everybody with the wide choice of different systems we have available. What we’ve done is to streamline the UPSMart shop and also provide a new outlet at www.powerinspired.com, where all products will be available. UPSMart is now dedicated to home and small office users. Power Inspired will deal with the professional users. We hope this will help streamline our online product offering.

The following product categories are no longer available at UPSMart but are at Power Inspired:

In addition some products have been removed in their entirety. Links are provided for legacy reasons. Any link into the UPSMart website will provide the appropriate link for the Power Inspired website if the product has been removed from UPSMart.

Runtime is Batteries – More or Less

September 2nd, 2009

One question of great interest to people when discussing UPS (Uninterruptible Power Supply) Systems is how much runtime will they get. Sure, it’s the main purpose of a UPS to provide backup power, although it is not the only function. A lot of misconception arises from this, in that a UPS that provides longer runtime is perceived as better than one that provides shorter runtimes. This may be true is some instances, but in the main: Runtime=Batteries. The more batteries you have (or higher capacity batteries) – the more runtime you will get.

There are many factors that also impact your runtime, such as:

  1. Ambient Temperature The warmer it is the better your batteries will perform, however this comes at a cost. As temperature increases the battery life expectancy decreases rapidly.
  2. Battery Health Batteries have a useful working life. The more they are used, the less able they are to be recharged fully, resulting in reduced runtime.
  3. Load Variance A effect known as Peukert’s Law extends runtime if the load is not constant but is low for a period allowing the battery to “catch up”
  4. Load Power Factor The higher the load power factor the more power you draw from the batteries. This is also why you may see different runtimes quoted for different UPS systems that use the same batteries due to specifying runtime at different load power factors.
  5. Inverter Efficiency The more efficient the inverter the less power is wasted and the more battery power can go into supplying the load.
  6. End Of Discharge Point The UPS is programmed to switch off when a certain battery voltage is reached. In many cases this is 1.75Volts per cell, or 10.5V for a 12V battery, however this may be as low as 1.65Vpc. The lower the EOD voltage the more runtime you will achieve, however this is at the detriment of reduced battery life and increased recharge time.

Most UPS Systems use Valve Regulated Sealed Lead Acid Batteries or VRSLA for short. Some may not include the “Sealed” as technically it is not correct – as they have valves – and so you may see VRLA used instead but they are talking about the same technology. The workhorse of the UPS industry for systems from 500VA to up to 10KVA is a battery about two thirds the size of a house-brick and is rated at 12V and 7.2Ampere-Hours or Ah. The Ah rating is a measure of the batteries capacity. A battery rated at 12V 9Ah will give more runtime than one rated at 12V 7.2Ah for example. Except for small UPS systems there is usually several batteries connected in series to give a higher terminal voltage and hence lower current for design reasons. For example, 1KVA UPS usually have 3 batteries, giving a 36V voltage, 2KVA 6 batteries – 72V and 3KVA 8 – 96Volts. 6 & 10KVA systems usually have around 20 giving 240Vdc nominal input, although these figures will vary from product to product. For example, lets say a 2KVA UPS contains 8×7Ah/12V batteries. Upgrading to a 3KVA UPS that uses the same battery will not give you any more runtime, as, like I said above – runtime=batteries, and so a common misconception is that going for a larger UPS will automatically give you more runtime. This need not necessarily be the case.

Some UPS Systems allow the connection of external battery packs in order to prolong runtime. This is a great way to provide guaranteed availability of power, however a point very often overlooked on extended run UPS Systems is the recharge time. Many UPS systems are fitted with a charger rated at no more than 1Amp, which is fine for a battery string rated at anywhere up-to 10Ah. For example, the recommended charge current for VRSLA batteries is between C/10 to C/4 where C is the Ah rating. At currents lower than this the batteries will charge but will take significantly longer to do so.

For example, let us assume we’ve discharged a UPS battery rated at 10Ah. It will take over 4 hours to recharge this battery to 90% of capacity and a further several hours to fully recharge. If we double the battery bank by adding in another battery pack, the charge time will now be 8 hours to get to 90%. Add in another and now it’s 12 hours. So before you go buying a multitude of battery packs, ensure that the charger is up for the job of recharging the batteries after a heavy discharge.

Our long runtime UPS Systems for applications such as emergency lighting are fitted with a 5A charger for exactly this reason.

One other note of caution comes with the use of line interactive UPS Systems for extended run applications. As line interactive units are not “on” all the time, many are not designed with long run times in mind. The best technology for long runtime applications is online double conversion technology. Since this technology is “on” all the time, it does not matter whether power is being taken from the mains or from the battery, it will continue regardless.

Mind the Watts

August 27th, 2009

Here’s a useful article that backs up some of our other posts on sizing for Uninterruptible Power Supplies: Uninterruptible Power Supply: Consider Required Watts Before Buying a UPS

Legacy computer systems had a rectified input power supply that takes current in surges, rather than in a smooth sine-wave fashion. The results of this were that the power factor (the ratio of apparent power to true power) of computer power supplies worked out to be 0.7, that is for each 100VA of apparent power, the UPS needed to deliver 70Watts of true power. This is why UPS have traditionally had two ratings – VA and Watts and typically these tended to be different by a factor of, yes that’s right 0.7.

These power surges caused by computer power supplies can play havoc with the utility supply which is why standards have been introduced to make computer power supplies more utility friendly, and they do this by incorporating circuits to have what is called power factor correction, raising the power factor from the traditional 0.7 to a level approaching 1.

The effect of this on Uninterruptible Power Supply Sizing is clear. On your legacy computers you could add up the VA ratings and your UPS would be practically guaranteed to be sized correctly. However, systems with modern compliant power supplies are different, and you need to make sure you don’t overload the WATTS rating of the UPS.

For example, 4×250VA legacy systems could safely be powered from a 1000VA/700W UPS. Now, you would need to ensure that the 4×250VA systems were powered by a UPS System rated at at least 1000W – about 1500VA (for a traditionally rated UPS). The Eaton 9130 range of Online Double Conversion UPS Systems go some way to overcoming this dilemma by having their systems rated at an impressive 0.9pf, which means that for every 1000VA, the UPS can supply 900W.

If your power supply doesn’t say or if you are unsure, the safe bet is to take the VA rating you have and multiply it by 1.4, in this instance your UPS will in the majority of cases be appropriately rated.

How to size for a three phase Uninterruptible Power Supply

August 25th, 2009

When we talk about three phase power, most people glaze over and leave any discussion to the experts. We’re here to show you that it need not be that difficult.

Take a single phase power system. You can calculate the power you need easily, by multiplying the voltage (230V in Europe) by the current draw from your load (in Amps) and you’ve got the VA rating. If you are unsure of power factor (as most of us will be without special equipment) multiply this number by about 1.4 and choose an Uninterruptible Power Supply above this value. You’ll have no problems. But what about a three phase system?

A three phase UPS is, in its simplest form, three identical single phase UPS Systems stuck together, and you cannot overload any one of these systems.

Imagine you have a three phase load, of which you have split into several load sections – for example, the lighting circuit, the electrical distribution circuit and the cooling circuit. Each of which is a single phase load. You switch everything on, take your ammeter and measure the current flowing in each phase, and get, for example, 15A, 25A, 40A. So what size UPS do you need?

You could say that our current draw is 15+25+40 which is 80 and multiply this by 230 which gives us 18,400VA. So we need a three phase UPS rated at, say 20KVA. This is wrong, and it is wrong because you need to remember the three phase UPS is three – identically rated – single phase UPS Systems.

What you need to do is to take the maximum current draw, which in this case is 40A, and work this out as a single phase UPS. So we get 40×230 = 9200VA. Then multiply this by 3. The actual size of UPS we need is not 20KVA but actually 30KVA (9200×3=27,600).

Modern three phase UPS Systems can cope with 100% unbalanced loads, that is one phase is producing all the power and the others are supplying zero, but they cannot borrow power from one phase to the other.

July 26th, 2009

wcg6k2hdny

The Benefits of the Modular UPS System

July 21st, 2009

You may have read a lot about the Modular UPS System, and I hope to be able to state some of the key benefits / drawbacks here.

Firstly – expandability. Let us suppose you are developing a data room. The plan is to eventually have, for example, 25 cabinets, each with a power consumption of 3KVA = 75KVA total load. However, at present you only need power for 5 (15KVA), with the remainder being added over the next few years or so.

The sensible approach using the standard Uninterruptible Power Supply would be to fit an 80KVA model. However in the early days it would only be operating at less than 20% capacity. So you’ve shelled out for an 80KVA system that wont be at capacity for a couple of years. For an 80KVA system (excluding battery and installation) you’d be looking at a cost in the region of £8,000, depending on options.

With the Modular UPS, you would fit a 100KVA carrier, and 2x10KVA Power Modules at a cost of around £6,000. You can then add the additional 10KVA power modules as and when required at around £1,500 each.

The benefit here is that the initial outlay is lower, however the total cost will be higher, as you need to add in another 6x 10KVA Power Modules units, making the total cost £15,000 as opposed to £8,000 for the standard Uninterruptible Power Supply.

However, let us now suppose that we want a n+1 redundant solution. So with our standard Uninterruptible Power Supply model, we would put in 2×80KVA UPS Systems, at an upfront cost of £16,000. With the Modular UPS we can put in the 1 extra power module that we need, so our initial upfront cost is 1x 100KVA carrier, and 3x 10KVA Power Modules at a cost of around £7,500.

However, the real benefit is to do with the fact that to achieve n+1 we only need 90KVA of UPS power, as opposed to 160KVA in the configuration above. When the data centre is fully operational we would require 1x 100KVA carrier, and 9x 10KVA Power Modules at a cost of around £16,500. So, slightly more expensive but in an equivalent ball park, however other important factors are that the Modular UPS is in one cabinet with a small footprint, occupying probably half the space of the 2x 80KVA Standard UPS Systems and the fact that the power modules can be easily swapped in the event of a fault – thereby improving on availability figures.

It would be remiss of me however, not to include a third scenario. N+1 Redundancy is achieved by having one more Uninterruptible Power Supply than is needed to do the job. Therefore, it is possible to use, for example 3×40KVA UPS Systems, or 4×30KVA UPS Systems, that too, can grow with demand. If we take the latter, we would need initially 2x30KVA UPS Systems at a £6,000 outlay. You can add another for another £3,000, and then finally have the last in, at a total cost of £12,000. Of course, this price excludes batteries and installation. However, in this instance you need to have room for 4 UPS Systems!

I have also not included the additional costs of switch gear needed for the standard Uninterruptible Power Supply Solution. So, taking this into account, along with the additional floor space needed, you would have to argue that the Modular UPS would be a good solution.

There is another factor that gives the Modular UPS a wholesale advantage over other methods and that is efficiency. Let us assume for a moment, that the Modular UPS and the Standard Uninterruptible Power Supply, all share the same efficiency at full load. It is clear that UPS systems operating at half load or less will be less efficient. With 2×80KVA UPS Systems on a 75KVA load, each UPS will be operating at 47% load, whereas the Modular UPS with 90KVA of power available, will be operating at 83% load. So there is probably some running cost calculation that you could also take into account.

Money makes the world go round as they say, so if I were looking for simple UPS support, I’d opt for the standard Uninterrupibtle Power Supply, however if I was needing to include some redundancy in there, the Modular UPS is starting to look like a great contender.

A Requirement for Redundancy

July 15th, 2009

On Friday the residents of Taipei were left stranded when their newly built $1.6 billion transit system shut down. It seems that the cause of this, was due to the failure of the Uninterruptible Power Supply (UPS System) at one of the stations. This UPS System controlled the signalling and communication functions and without power to these systems the trains could not operate.

Now UPS Systems are designed to increase the reliability of connected systems, by providing power protection and back up power. If the UPS System should fail then it should revert to bypass and allow utility mains power through (this is for online double conversion Uninterruptible Power Supplies and particularly three phase systems). It’s unclear what happened in this case, but whatever the outcome the critical systems were left without power and the UPS System is perceived not to have done its job.

Here’s where redundancy is required. Basically, you have one more system than you actually need, therefore if one system should fail, the other can take over without any loss of UPS System support. Should the utility fail for an extended period, then you either need batteries to keep you going (or shut down gracefully) or an external generator to kick in and simulate utility power.

Redundancy is usually expressed as ‘n+1′, which means that if you need ‘n’ UPS Systems to power your load, then you install ‘n+1′. For example, if you have a 100KVA load, you can achieve this with 1×100KVA UPS System. If you want redundancy you will need to use n+1 = 1+1 =2 UPS Systems, i.e. 2x 100KVA UPS Systems. Alternatively, you may have achieved your load by using 2×50KVA UPS Systems in parallel, and redundancy can be achieved by installing an additional 50KVA UPS System i.e. 3×50KVA UPS Systems, which may be more cost effective.

I’ll blog more about this later, as the citizens of Taipei walk to work. 

You can read about the Taipei metro power cut here

Overvoltage Protection

July 13th, 2009

Here’s a neat article written by our friends at APC: Powercuts during summer months may damage data, albeit a confusing title for what the article is about.

They bring up a valid point about overvoltage leading to damage of equipment. Your normal mains supply is designed to operate at 230V±10%, which means a maximum voltage entering your building of 253V. However, the substation providing this voltage has to be able to do so during full power loading. Let’s say you’re on an industrial park and the substation is providing power to all the buildings – the IT infrastructure, the telecom systems, the lighting, the air conditioning, elevators, escalators etc. The load can be quite substantial, but let us take a figure of say, 1000Amps (equivalent to 10 houses). If the impedance on that line was half of one tenth of an Ohm – 0.05Ω the voltage drop across the cable using good old Ohm’s law would be 50V. This means that the substation needs to set its output voltage to around 280V so that when the power reaches your building it is 230V and within limits. However, if the load is suddenly removed – all the air conditioners are switched off, the buildings are empty and nobody is at home, all of a sudden you are hit with 280V, as the lower current causes less voltage to be dropped across the supply cables.

Some people call this a surge and think that surge suppression devices will protect them against it. In fact, this is not a surge but rather a voltage swell or overvoltage condition. (A surge is an overvoltage condition too, but of short duration -usually µseconds), and in order to safeguard your equipment you need to have some form of overvoltage protection. The only way to achieve this is by the use of either voltage regulators or by the Uninterruptible Power Supply (UPS).

A voltage regulator is a (usually mechanical) device that incorporates a tap changing, or continually variable transformer to keep the output voltage to a tight tolerance.

The Uninterruptible Power Supply, however will also provide overvoltage protection by keeping the voltage within limits. How well it does this depends upon the type of technology used:

  • The Offline Uninterruptible Power Supply will provide overvoltage protection by dropping to battery as soon as the mains voltage is out of limits. This will protect your equipment but if this happens regularly or for prolonged periods, the UPS battery will drain and you will lose power.
  • The Line Interactive Uninterruptible Power Supply will provide overvoltage protection by incorporating some voltage regulation. When the mains goes to high, the UPS System will “buck” the voltage downward by changing taps on a transformer. This has the benefit over the Offline UPS System in that there is no dropping to battery for marginal overvoltage conditions.
  • The Online Uninterruptible Power Supply, (aka Online Double Conversion Uninterruptible Power Supply) provides the best possible overvoltage protection. It has a very wide input voltage window, which means it can take very high voltages (as well as very low voltages) without reverting to battery. What’s more the voltage supplied to your system is constant and unchanging regardless of what is happening to the input voltage.

It’s another string to the Uninterruptible Power Supply bow, as not all power problems are as obvious as the power cut. Give your equipment overvoltage protection with a Uninterruptible Power Supply from UPSMart.

New Uninterruptible Power Supply Help Tool Added

July 11th, 2009

We’ve added a new tool to the shop to help in identifying which Uninterruptible Power Supply meets your requirements. Knowing what power consumption you require can be a big unknown for may people, so we have added a comprehensive list of over 2000 computers, printers, monitors, networking equipment, storage devices and telecom systems to our Select Uninterruptible Power Supply By Device tool.

Simply select what load you have and add your own items and the tool will calculate your total power requirement. Hit “Select My UPS System” and the tool integrates with the existing bo-selector tool to enable you to make further choices such as run time, technology, form factor, manufacturer to give you the Uninterruptible Power Supply that meets your requirements.

It’s a truly simplified process that makes selecting your ideal system easy. Give it a go here: Select Uninterruptible Power Supply By Device

Where just a small letter can have such a big difference

July 8th, 2009

Scouring the web I came across this press release from Chloride North America announcing the launch of their Agility Uninterruptible Power Supply (UPS).

I was intrigued, as the release states that they have five high density models ranging from 750kVA to 3000kVA, all in a “standardised 2U chassis”!

Wow, Chloride must have discovered a working cold fusion reactor and superconductivity at room temperature in order to cram 3MVA of power into a 2U rack space. The worlds power problems are solved!

Unfortunately the unit specs tell a different story. Somebody has put in the letter “k” in front of VA by mistake. This means the sizes are out by a factor of 1000, 750,000VA instead of 750VA, and 3,000,000VA instead of 3000VA. A bit of a difference!

For their benefit I’ve included a few of the common SI units used in engineering today for reference:

G: Giga = x 1,000,000,000
M: Mega = x 1,000,000
k: Kilo = x 1,000
m: milli = ÷ 1,000
μ: micro = ÷ 1,000,000
n: nano = ÷ 1,000,000,000