Posts Tagged ‘uninterruptible power supply’

Power Protection in the Hospital

Tuesday, October 6th, 2009

Here’s a nice article extolling the use of online double conversion UPS Systems for hospital laboratory applications: 

http://www.laboratoryequipment.com/article-sh-reliable-test-results-1009.aspx

We couldn’t agree more.

Laboratory Equipment needs clean power to operate effectively, and this comes from  being supplied by a good quality sine-wave power waveform at all times. If you actually read through on the article above you will see an image of a “standard generator output”. Don’t be fooled by this.  Generators are never as bad as this – ever. However there is a degree of switching transients, power glitches and frequency variations that can cause havoc with lab equipment (so much so that I’ve known hospital labs to routinely unplug equipment during generator testing – so what will they do when the generator kicks in for real?). Depending upon the generator used and connected loads, the output from the generator can become distorted however, and this is where the online UPS will correct this. Other technologies cannot. I include in this galvanically isolated products that are based on line interactive technology. They cannot do anything about distorted waveforms except drop to battery and go dead a few minutes later.

Another issue that is technically incorrect is the use of galvanic isolation to correct stray earth currents. Since in most galvanically isolated equipment the earth is connected straight through, any current that is flowing will still flow, if the load is galvanically isolated or not. What galvanic isolation does do, is remove any neutral-earth voltage that may exist if the electrical infrastructure is poor or the line is long with heavy load equipment sharing it.

Our recommendations therefore, are for online double conversion for all laboratory products and there’s no need for galvanic isolation meaning smaller, lighter and ultimately cheaper products can be used instead.

Power Cuts Damage Hard Drives

Tuesday, September 15th, 2009

Everybody is aware that a sudden loss of power to your PC will result in it switching off and you losing all data that you have accumulated since your last save. Even if the power cut is momentary, this is enough to cause a reboot.

This is bad enough for many people, especially when used for work and you’ve just lost all the data on that report you’d been writing. But did you know that mains fluctuations can cause damage to your hard drive?

A common effect is to hear a repetitious clicking noise coming from your hard drive – the click of death (like the blue screen of death but more fatal if there’s such an analogy). This renders your hard disk inoperable. What does this mean?

Well, your PC cannot function. You cannot access any data that you have on it without specialist services, and you need to replace your Hard Disk Drive (HDD), it cannot be repaired.

The cost of a new hard drive is relatively cheap these days. Probably around the £30 for a no-frills device. But then you have to fit it, and reload all your software. Assuming you’ve got all the CDs/DVD’s, and your access codes for downloaded software, plus you backed up all your important memories from your digital camera (you did didn’t you?), then this should be a breeze. Only taking a full day or so. It’s no laughing matter loading a PC from scratch. You get used to all your settings, software, and although sometimes its good to have a purge you’ll be surprised how long this process can take.

If you needed to recover data from your hard drive, well that’s a different story. You will be charged anywhere upwards of several hundred pounds to have data recovered – if it can be recovered.

To avoid these issues you need to invest in an Uninterruptible Power Supply. These will allow you to work through brief power cuts and shut your computer down (after saving your work), if the outage is longer than a few minutes. Some people provide a degree of power protection for their PC’s by using surge suppressors. Note that these will NOT protect damage to your HDD because of power fluctuations. A surge strip can do nothing to protect against mains voltage variations and power cuts.

How much is an Uninterruptible Power Supply? It depends upon the level of protection you require and the amount of runtime you need, but a basic standard system can be bought for under £30 (plus VAT). Power Inspired’s VIX series Uninterruptible Power Supply fits the bill for a home office / small office PC and is such a low cost it’s a no-brainer to me.

Mind the Watts

Thursday, August 27th, 2009

Here’s a useful article that backs up some of our other posts on sizing for Uninterruptible Power Supplies: Uninterruptible Power Supply: Consider Required Watts Before Buying a UPS

Legacy computer systems had a rectified input power supply that takes current in surges, rather than in a smooth sine-wave fashion. The results of this were that the power factor (the ratio of apparent power to true power) of computer power supplies worked out to be 0.7, that is for each 100VA of apparent power, the UPS needed to deliver 70Watts of true power. This is why UPS have traditionally had two ratings – VA and Watts and typically these tended to be different by a factor of, yes that’s right 0.7.

These power surges caused by computer power supplies can play havoc with the utility supply which is why standards have been introduced to make computer power supplies more utility friendly, and they do this by incorporating circuits to have what is called power factor correction, raising the power factor from the traditional 0.7 to a level approaching 1.

The effect of this on Uninterruptible Power Supply Sizing is clear. On your legacy computers you could add up the VA ratings and your UPS would be practically guaranteed to be sized correctly. However, systems with modern compliant power supplies are different, and you need to make sure you don’t overload the WATTS rating of the UPS.

For example, 4×250VA legacy systems could safely be powered from a 1000VA/700W UPS. Now, you would need to ensure that the 4×250VA systems were powered by a UPS System rated at at least 1000W – about 1500VA (for a traditionally rated UPS). The Eaton 9130 range of Online Double Conversion UPS Systems go some way to overcoming this dilemma by having their systems rated at an impressive 0.9pf, which means that for every 1000VA, the UPS can supply 900W.

If your power supply doesn’t say or if you are unsure, the safe bet is to take the VA rating you have and multiply it by 1.4, in this instance your UPS will in the majority of cases be appropriately rated.

How to size for a three phase Uninterruptible Power Supply

Tuesday, August 25th, 2009

When we talk about three phase power, most people glaze over and leave any discussion to the experts. We’re here to show you that it need not be that difficult.

Take a single phase power system. You can calculate the power you need easily, by multiplying the voltage (230V in Europe) by the current draw from your load (in Amps) and you’ve got the VA rating. If you are unsure of power factor (as most of us will be without special equipment) multiply this number by about 1.4 and choose an Uninterruptible Power Supply above this value. You’ll have no problems. But what about a three phase system?

A three phase UPS is, in its simplest form, three identical single phase UPS Systems stuck together, and you cannot overload any one of these systems.

Imagine you have a three phase load, of which you have split into several load sections – for example, the lighting circuit, the electrical distribution circuit and the cooling circuit. Each of which is a single phase load. You switch everything on, take your ammeter and measure the current flowing in each phase, and get, for example, 15A, 25A, 40A. So what size UPS do you need?

You could say that our current draw is 15+25+40 which is 80 and multiply this by 230 which gives us 18,400VA. So we need a three phase UPS rated at, say 20KVA. This is wrong, and it is wrong because you need to remember the three phase UPS is three – identically rated – single phase UPS Systems.

What you need to do is to take the maximum current draw, which in this case is 40A, and work this out as a single phase UPS. So we get 40×230 = 9200VA. Then multiply this by 3. The actual size of UPS we need is not 20KVA but actually 30KVA (9200×3=27,600).

Modern three phase UPS Systems can cope with 100% unbalanced loads, that is one phase is producing all the power and the others are supplying zero, but they cannot borrow power from one phase to the other.

The Benefits of the Modular UPS System

Tuesday, July 21st, 2009

You may have read a lot about the Modular UPS System, and I hope to be able to state some of the key benefits / drawbacks here.

Firstly – expandability. Let us suppose you are developing a data room. The plan is to eventually have, for example, 25 cabinets, each with a power consumption of 3KVA = 75KVA total load. However, at present you only need power for 5 (15KVA), with the remainder being added over the next few years or so.

The sensible approach using the standard Uninterruptible Power Supply would be to fit an 80KVA model. However in the early days it would only be operating at less than 20% capacity. So you’ve shelled out for an 80KVA system that wont be at capacity for a couple of years. For an 80KVA system (excluding battery and installation) you’d be looking at a cost in the region of £8,000, depending on options.

With the Modular UPS, you would fit a 100KVA carrier, and 2x10KVA Power Modules at a cost of around £6,000. You can then add the additional 10KVA power modules as and when required at around £1,500 each.

The benefit here is that the initial outlay is lower, however the total cost will be higher, as you need to add in another 6x 10KVA Power Modules units, making the total cost £15,000 as opposed to £8,000 for the standard Uninterruptible Power Supply.

However, let us now suppose that we want a n+1 redundant solution. So with our standard Uninterruptible Power Supply model, we would put in 2×80KVA UPS Systems, at an upfront cost of £16,000. With the Modular UPS we can put in the 1 extra power module that we need, so our initial upfront cost is 1x 100KVA carrier, and 3x 10KVA Power Modules at a cost of around £7,500.

However, the real benefit is to do with the fact that to achieve n+1 we only need 90KVA of UPS power, as opposed to 160KVA in the configuration above. When the data centre is fully operational we would require 1x 100KVA carrier, and 9x 10KVA Power Modules at a cost of around £16,500. So, slightly more expensive but in an equivalent ball park, however other important factors are that the Modular UPS is in one cabinet with a small footprint, occupying probably half the space of the 2x 80KVA Standard UPS Systems and the fact that the power modules can be easily swapped in the event of a fault – thereby improving on availability figures.

It would be remiss of me however, not to include a third scenario. N+1 Redundancy is achieved by having one more Uninterruptible Power Supply than is needed to do the job. Therefore, it is possible to use, for example 3×40KVA UPS Systems, or 4×30KVA UPS Systems, that too, can grow with demand. If we take the latter, we would need initially 2x30KVA UPS Systems at a £6,000 outlay. You can add another for another £3,000, and then finally have the last in, at a total cost of £12,000. Of course, this price excludes batteries and installation. However, in this instance you need to have room for 4 UPS Systems!

I have also not included the additional costs of switch gear needed for the standard Uninterruptible Power Supply Solution. So, taking this into account, along with the additional floor space needed, you would have to argue that the Modular UPS would be a good solution.

There is another factor that gives the Modular UPS a wholesale advantage over other methods and that is efficiency. Let us assume for a moment, that the Modular UPS and the Standard Uninterruptible Power Supply, all share the same efficiency at full load. It is clear that UPS systems operating at half load or less will be less efficient. With 2×80KVA UPS Systems on a 75KVA load, each UPS will be operating at 47% load, whereas the Modular UPS with 90KVA of power available, will be operating at 83% load. So there is probably some running cost calculation that you could also take into account.

Money makes the world go round as they say, so if I were looking for simple UPS support, I’d opt for the standard Uninterrupibtle Power Supply, however if I was needing to include some redundancy in there, the Modular UPS is starting to look like a great contender.

Overvoltage Protection

Monday, July 13th, 2009

Here’s a neat article written by our friends at APC: Powercuts during summer months may damage data, albeit a confusing title for what the article is about.

They bring up a valid point about overvoltage leading to damage of equipment. Your normal mains supply is designed to operate at 230V±10%, which means a maximum voltage entering your building of 253V. However, the substation providing this voltage has to be able to do so during full power loading. Let’s say you’re on an industrial park and the substation is providing power to all the buildings – the IT infrastructure, the telecom systems, the lighting, the air conditioning, elevators, escalators etc. The load can be quite substantial, but let us take a figure of say, 1000Amps (equivalent to 10 houses). If the impedance on that line was half of one tenth of an Ohm – 0.05Ω the voltage drop across the cable using good old Ohm’s law would be 50V. This means that the substation needs to set its output voltage to around 280V so that when the power reaches your building it is 230V and within limits. However, if the load is suddenly removed – all the air conditioners are switched off, the buildings are empty and nobody is at home, all of a sudden you are hit with 280V, as the lower current causes less voltage to be dropped across the supply cables.

Some people call this a surge and think that surge suppression devices will protect them against it. In fact, this is not a surge but rather a voltage swell or overvoltage condition. (A surge is an overvoltage condition too, but of short duration -usually µseconds), and in order to safeguard your equipment you need to have some form of overvoltage protection. The only way to achieve this is by the use of either voltage regulators or by the Uninterruptible Power Supply (UPS).

A voltage regulator is a (usually mechanical) device that incorporates a tap changing, or continually variable transformer to keep the output voltage to a tight tolerance.

The Uninterruptible Power Supply, however will also provide overvoltage protection by keeping the voltage within limits. How well it does this depends upon the type of technology used:

  • The Offline Uninterruptible Power Supply will provide overvoltage protection by dropping to battery as soon as the mains voltage is out of limits. This will protect your equipment but if this happens regularly or for prolonged periods, the UPS battery will drain and you will lose power.
  • The Line Interactive Uninterruptible Power Supply will provide overvoltage protection by incorporating some voltage regulation. When the mains goes to high, the UPS System will “buck” the voltage downward by changing taps on a transformer. This has the benefit over the Offline UPS System in that there is no dropping to battery for marginal overvoltage conditions.
  • The Online Uninterruptible Power Supply, (aka Online Double Conversion Uninterruptible Power Supply) provides the best possible overvoltage protection. It has a very wide input voltage window, which means it can take very high voltages (as well as very low voltages) without reverting to battery. What’s more the voltage supplied to your system is constant and unchanging regardless of what is happening to the input voltage.

It’s another string to the Uninterruptible Power Supply bow, as not all power problems are as obvious as the power cut. Give your equipment overvoltage protection with a Uninterruptible Power Supply from UPSMart.

New Uninterruptible Power Supply Help Tool Added

Saturday, July 11th, 2009

We’ve added a new tool to the shop to help in identifying which Uninterruptible Power Supply meets your requirements. Knowing what power consumption you require can be a big unknown for may people, so we have added a comprehensive list of over 2000 computers, printers, monitors, networking equipment, storage devices and telecom systems to our Select Uninterruptible Power Supply By Device tool.

Simply select what load you have and add your own items and the tool will calculate your total power requirement. Hit “Select My UPS System” and the tool integrates with the existing bo-selector tool to enable you to make further choices such as run time, technology, form factor, manufacturer to give you the Uninterruptible Power Supply that meets your requirements.

It’s a truly simplified process that makes selecting your ideal system easy. Give it a go here: Select Uninterruptible Power Supply By Device

How To Build An Uninterruptible Power Supply

Tuesday, July 7th, 2009

I saw this crazy article about how to build your own Uninterruptible Power Supply. I’ll not put a link to it as I think it is possibly the most irresponsible thing we could do. It came complete with warnings such as:

  • The AC Output Voltage Can kill You
  • The DC Current from the battery can burn you
  • There is enough DC current in a battery bank to stop your heart
  • Shorting batteries can cause blinding flashes, blow wrenches into splinters, even cause the batteries to explode and spray sulphuric acid and hunks of plastic everywhere.

And my favourite:

  • A ring that gets between ‘hot’ wires can amputate your finger

An Uninterruptible Power Supply consists of three main stages:

  • A source of power – usually a battery.
  • A Battery Charger – to charge the batteries
  • An Inverter – to convert DC power to AC power

This article is proposing that you buy all the bits an pieces and assemble them yourself. And while you’re on, make sure that you’ve selected the correct type of battery, make sure that the battery charger is adequate for the battery bank, ensure that the inverter is adequately rated, then connect it all together with heavy duty cable, and there you have it – your very own Uninterruptible Power Supply.

Why would anybody in their right mind do this? Never mind the inherent danger with somebody with a little knowledge putting high voltage AC and DC together, but you can buy off-the-shelf Uninterruptible Power Supplies with all the design worked out at a fraction of the price that it will take to build your own.

Another misconception is that people assume that you can just use car batteries for the UPS. There’s two drawbacks for this. Firstly a car battery is not designed for deep cycling – that is constant charging and discharging. It is designed for providing instantaneous power to crank your engine. A UPS battery is designed to be discharged slowly. Secondly, no appreciation of the voltage conversion has been taken into account. For example, I often get asked for a UPS to power an entire house. What is the power consumption of an entire house? Well, excluding things like electric showers and electric ovens, and just covering some lighting and some electronic systems we could probably get by with 3KVA or so. 3KVA is about 13 Amps of current at 230V, but to generate this from a 12V battery you will need to draw 250A! This is why 3KVA UPS systems usually have a DC battery string of 96V.

My point is, is that articles like this which may be of interest to the hobbyist are actually giving people impractical and dangerous advice. People who may be a dab hand at wiring a few things together probably do not understand the complexities of the Uninterruptible Power Supply and how the individual parts should fit together to produce a fully functioning system that provides you with the backup system that you require, and probably at a fraction of the cost they would otherwise spend.

Electricity Suppliers to Recommend UPS Down Under?

Wednesday, May 13th, 2009

A fierce legal battle has ensued down under, with regard to whose fault it is, when equipment is damaged due to poor power quality. Is it the billing provider? Is it the grid company? Or should the customer just have known better?

Ok, maybe it’s not that fierce but an interesting article nevertheless, although it’s written by lawyers so you need to go over it several times to have a clue what’s it’s all about. You can read it here.

Well, it looks like the answer they’ve come to in NZ is that it depends, but it looks like the retailers will be educating their customers on the benefits of surge suppression and Uninterruptible Power Supplies. About time too.

Decentralised UPS Systems

Wednesday, April 15th, 2009

Following on from my previous entry I’ve recently read that Google have lifted the veil of secrecy on their data centres and are now showing the world how they make their DC’s highly efficient. They too, have opted for the decentralised Uninterruptible Power Supply. Well, actually it’s more than that. They’ve actually incorporated the UPS into the server itself. (See this article)

What they do is basically refit the power supply with a battery, intelligent charger and some DC/DC conversion. This makes perfect sense, as you gain efficiency by removing the DC-AC inverter stage as required by all other UPS systems, raising the efficiency from low 90’s to over 99%.

The trouble with this however, is that you can’t actually post fit. You need to have your server built with this technology incorporated at the beginning, and Google custom build their own servers in any case.

There is one big drawback however, and that is they’ve completely ignored power quality. It’s all very well making systems more efficient, but to do so at the expense of power quality seems false economy to me.

An Uninterruptible Power Supply does more than provide battery backup, it should condition the utility power so that any transients, surges, harmonics and all power quality problems are eradicated before they hit your server. Google’s approach seems to ignore this and they may be leaving themselves open to power problems as a result.

I agree with the decentralised approach however, you put the UPS in, as and when needed, saving the upfront costs. Ensuring the UPS are at capacity also has the efficiency benefit. Any problems with the UPS can be easily rectified (and will only effect the server it’s attached too) and probably more importantly, the UPS makes sure that only clean power enters the server.