The Power Protection Blog

July 15, 2010

Which Uninterruptible Power Supply technology do I require?

All Uninterruptible Power Supply or UPS Systems consist of a rectifier which converts your normal mains AC power into DC power, an inverter that converts DC power into AC power, and an energy storage medium which is usually lead acid batteries.

There are 3 main UPS technologies – Offline, Line Interactive and Online Double Conversion – and two different types of inverter – square wave (also called pseudo-sine wave or modified sine wave) and sine-wave.

An Offline UPS provides basic levels of power protection. There is usually a degree of surge suppression incorporated and when the input mains voltage goes out of tolerance (that is too high/low or fails) the UPS inverter starts up and provides power to your equipment. There is a break in the mains supply when this occurs in the region of 10-20 thousands of a second which will generally go unnoticed by the majority of equipment. The inverter in offline UPS is nearly almost always a square wave.

A line interactive UPS is similar to an offline UPS but has the added benefit of voltage regulation. This means that it will reduce the mains voltage if it goes too high (called “buck”) or raise the mains voltage when it goes too low (called “boost”). It will do this without reverting to battery and hence conserve battery life. Since a line interactive UPS has an inline transformer, it also provides in-built filtering and hence a higher degree of power protection. Like the offline types, there is also a break during the transition from mains power to battery power. In higher quality line interactive units, this break may be as low as only 2 to 4 thousandths of a second. Line Interactive UPS Systems come with square wave as well as sine wave inverters.

The online double conversion UPS System is considered by many to provide the highest levels of power protection. The inverter is always on, and provides power to the load. This means that there is no deviation in output voltage and no break if the UPS reverts to battery power. The output waveform in an online UPS System will almost always be a sine-wave, generally of very high quality and can enhance the operation of certain equipment. An online double conversion UPS also has a bypass circuit, which allows power to be continually fed to your load even if the UPS develops a fault or is overloaded.

In choosing your technology you need to consider:

  1. The power consumption of your load
  2. The type of load you have
  3. How critical your load is
  4. The environment in which the UPS will sit
  5. The required runtime
  6. Your budget

Your normal UK socket outlet is rated at 13Amps which means the most power you can draw from a UK outlet is 3KVA, or 3KW. (Power Measurement will be covered in a separate paper). Above this level (for specialist equipment, or hardwired installations) most UPS will be online double conversion technology as the economies of scale start making other technologies non cost effective. Below this level, however all technologies are available, although above around 2KVA, line interactive systems start to become heavy and unwieldy due to the size of transformer that is required.

If your load is made up of computer type power supplies, then both square wave and sine wave products will power this equipment adequately. If your load contains motors, transformers, pumps or other inductive components (on the input power supply) then square wave systems are not suitable and you must opt for a sine-wave system.

Any load that is susceptible to mains disturbances such as in analytical equipment or audio applications should also choose a sine-wave system. Where mains distortions affect equipment performance then you need to opt for online double conversion where a pure sine-wave is always present.

If your load is critical for operation then the increased benefit of online double conversion technology should be used. This provides additional security against all power disturbances as well as the comfort of a fall-back bypass in case a fault develops with the UPS. You may wish to parallel together UPS and again, this can only be achieved with online double conversion UPS. (We’ll cover parallel systems and redundancy in a separate paper). If you have a PC where you are looking for simple battery backup to stop annoyance rebooting or tripping then an offline or line interactive unit would suffice.

Offline and line interactive UPS Systems are generally quiet in operation and do not utilise cooling fans in normal operation (usually). This means they are suitable to be placed in an office or home environment. Online Double Conversion UPS systems require forced cooling and can be quite noisy and therefore tend not to be suitable for use in an office environment.

If you are running your UPS in conjunction with an emergency backup generator then the benefits of online double conversion technology come to the fore, as the UPS will cover for any transition to generator operation and also provide a constant unchanging power source during generator start up and any shifts that may occur in frequency and or voltage during load switching.

Offline UPS tend to be the smallest of all technologies so can be useful to provide emergency ride through for areas where space is at a premium.

Long runtimes on UPS are better handled with online UPS Systems. This is because they are designed to operate continually from the inverter. In which case it does not matter if the input power is from the rectifier or the battery – the operation is the same. Offline and Line Interactive units tend not to be designed for this continuous operation. (Battery selection and runtime will be covered in a separate paper.) It is also unwise to power any equipment with a square wave inverter for any prolonged period of time as you could cause degradation to electronic components. Square wave systems are designed to allow basic computer systems to ride through brief power outages or time to shut down a system in the event of a prolonged power cut.

You may have already made up your mind which technology you need, but let’s take a look at relative costs. Offline UPS systems used to be by far the cheapest. However nowadays an offline UPS and a line interactive square wave unit are typically similar prices. Online Double Conversion used to be far more expensive than other technologies, but now is comparable to a high quality sine-wave line interactive UPS.

With regard to running costs, the offline UPS is the most efficient as in normal operation the input power goes straight through to the load, so the only power loss is to keep the battery float charged and power the UPS logic. Line Interactive units are similar in efficiency but experience more losses due to the transformer required for the buck and boost facility. Online Double Conversion however, has the drawback of being the least efficient of the technologies.

In summary, for simple low cost battery backup then the offline or line interactive square wave systems are suitable. For high grade protection in a quiet environment, or where your load type demands it, opt for a sine-wave line interactive unit. However, if you want the best power solution, then we recommend online double conversion technology as it is compatible with all load types and provides the highest degrees of power protection.

October 22, 2008

Types Of UPS

Filed under: Help Guides,Technology — Tags: , , , , , , , , — ups_guru @ 5:13 pm

When we’re talking about UPS systems we are talking here about Uninterruptible Power Supplies that generate AC power. There are basically two types, rotary and static.

Rotary Systems
Traditionally rotary systems are so called as they basically are a motor-generator. In a nutshell, the incoming mains powers a motor that spins a flywheel that then powers the generator. When the mains goes, the flywheel keeps the generator part going. This may be supplemented with Lead Acid batteries to extend the run time. Lately I’ve heard UPS called rotary systems because they use flywheel technology as the energy storage mechanism, but this strictly isn’t correct. Rotary systems are typically used for large installations, and are particularly suited where you have mechanical loads that demand high inrush currents.

Static UPS Systems
Are so called as they don’t have any moving parts and generate AC by what is known as an inverter. With static systems these are divided into basically three technologies, offline or standby, line interactive and online or double conversion systems.

Offline UPS:
The basic UPS system. What goes in goes out except when the mains supply goes out of tolerance, that is lower than about 207VAC or higher than about 253VAC. When this happens, AC is produced by an inverter. However this AC waveform is 99% of the time non-sinewave. Sometimes called square wave or pseudo-sine wave, it’s basically non-sine. These systems are cheap and cheerful and used for low grade protection of non-essential equipment, such as the odd PC where loss of data is more of an inconvenience than anything else. According to the new classification of UPS EN64020, these systems are VFD. These are available upto about 3KVA, but in fairness I’d stick to a max of about 1KVA for a PC or so.

Line Interactive:
There’s a lot of confusion as to what line interactive is. I’ve heard that a line interactive unit has to have a sinewave inverter, or that it contains a common charger/inverter so that the inverter is “alive” all the time and so reduces transfer time, or that the UPS will interact with the (power) line to keep the voltage within tighter limits. Well, the standard EN64020 has kind of defined the latter as line interactive or VI (Voltage Only Independent). So basically, any system that provides a degree of voltgae regulation is therefore line interactive. However this really only adds to the confusion as there is now a huge gulf in technology of line interactive units. Take the MiniGuard on this UPSMart shop. It’s line interactive as it provides voltage regulation and has a square wave output. The manufacturer (Kehua) market it as an Offline product (which is correct in my view). APC define their line interactive units as those with a common charger/rectifer and so distinguish the technology and hence price between their Backups and Smartups series. Both may now be defined as line interactive. Just check the price difference – again on this site- between the Opti – PS series – a high end line interactive product and the Mini Guard. Luckily the EN64020 standard does have some other means of defining using a series of letters and numbers after the initial classification, but who really will understand this? There’s no easy answer really, but take advice and read the specs for any line interactive unit.

Line Interactive systems are generally available upto around 3KVA, although 5, 7 and even 10KVA units are available. There advantage is that they are highly efficient, as the only power conversion is done when the unit is on battery. They are a good mid choice of technology. Disadvantage is that at higher power rating they tend to become very heavy due to the need to include a transformer for the voltage regulation, and a better bet is to opt for online technology.

Online UPS
Considered by many to be the only “true” form of a UPS. The input power is rectified (or converted) to DC which creates a DC buss that feeds the inverter. The inverter then converts the DC back into AC. As you can see, there are 2 conversions, hence the term “double conversion”. The obvious draw back here is efficiency, but the advantages are a very wide input voltage window (some systems will even except 100V without reverting to battery), a stable, clean output power waveform, and protection against practically all power problems. Online UPS also contain a bypass line, which means, in the event of UPS failure or overload, the system will divert power from the inverter back to the mains, and back again if the problem is removed, thus ensuring higher availability.

Online technology is the mainstay of all UPS systems above 10KVA, and is available from around 700VA. It is used for the protection of systems that are critical in nature. Traditionally expensive, the prices are now becoming competitive and overtaking line interactive as the preferred choice of mid level protection. I’ve seen here at UPSMart, a 1KVA online cheaper than any high grade line interactive unit. So unless you want higher efficiency or are in a very quiet environment than I’d opt for online units everytime. (note – online systems are “online” all the time and use forced cooling to keep them from overheating. This of course generates fan noise).

The new standard determines online units as VFI, where both the Voltage and Frequency are Independent.

I guess there’s a lot of text here, but I hope it makes sense. Just add a comment if you want clarifiation or disagree with anything said here.

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