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July 26, 2009
July 21, 2009
The Benefits of the Modular UPS System
You may have read a lot about the Modular UPS System, and I hope to be able to state some of the key benefits / drawbacks here.
Firstly – expandability. Let us suppose you are developing a data room. The plan is to eventually have, for example, 25 cabinets, each with a power consumption of 3KVA = 75KVA total load. However, at present you only need power for 5 (15KVA), with the remainder being added over the next few years or so.
The sensible approach using the standard Uninterruptible Power Supply would be to fit an 80KVA model. However in the early days it would only be operating at less than 20% capacity. So you’ve shelled out for an 80KVA system that wont be at capacity for a couple of years. For an 80KVA system (excluding battery and installation) you’d be looking at a cost in the region of £8,000, depending on options.
With the Modular UPS, you would fit a 100KVA carrier, and 2x10KVA Power Modules at a cost of around £6,000. You can then add the additional 10KVA power modules as and when required at around £1,500 each.
The benefit here is that the initial outlay is lower, however the total cost will be higher, as you need to add in another 6x 10KVA Power Modules units, making the total cost £15,000 as opposed to £8,000 for the standard Uninterruptible Power Supply.
However, let us now suppose that we want a n+1 redundant solution. So with our standard Uninterruptible Power Supply model, we would put in 2x80KVA UPS Systems, at an upfront cost of £16,000. With the Modular UPS we can put in the 1 extra power module that we need, so our initial upfront cost is 1x 100KVA carrier, and 3x 10KVA Power Modules at a cost of around £7,500.
However, the real benefit is to do with the fact that to achieve n+1 we only need 90KVA of UPS power, as opposed to 160KVA in the configuration above. When the data centre is fully operational we would require 1x 100KVA carrier, and 9x 10KVA Power Modules at a cost of around £16,500. So, slightly more expensive but in an equivalent ball park, however other important factors are that the Modular UPS is in one cabinet with a small footprint, occupying probably half the space of the 2x 80KVA Standard UPS Systems and the fact that the power modules can be easily swapped in the event of a fault – thereby improving on availability figures.
It would be remiss of me however, not to include a third scenario. N+1 Redundancy is achieved by having one more Uninterruptible Power Supply than is needed to do the job. Therefore, it is possible to use, for example 3x40KVA UPS Systems, or 4x30KVA UPS Systems, that too, can grow with demand. If we take the latter, we would need initially 2x30KVA UPS Systems at a £6,000 outlay. You can add another for another £3,000, and then finally have the last in, at a total cost of £12,000. Of course, this price excludes batteries and installation. However, in this instance you need to have room for 4 UPS Systems!
I have also not included the additional costs of switch gear needed for the standard Uninterruptible Power Supply Solution. So, taking this into account, along with the additional floor space needed, you would have to argue that the Modular UPS would be a good solution.
There is another factor that gives the Modular UPS a wholesale advantage over other methods and that is efficiency. Let us assume for a moment, that the Modular UPS and the Standard Uninterruptible Power Supply, all share the same efficiency at full load. It is clear that UPS systems operating at half load or less will be less efficient. With 2x80KVA UPS Systems on a 75KVA load, each UPS will be operating at 47% load, whereas the Modular UPS with 90KVA of power available, will be operating at 83% load. So there is probably some running cost calculation that you could also take into account.
Money makes the world go round as they say, so if I were looking for simple UPS support, I’d opt for the standard Uninterrupibtle Power Supply, however if I was needing to include some redundancy in there, the Modular UPS is starting to look like a great contender.
July 15, 2009
A Requirement for Redundancy
On Friday the residents of Taipei were left stranded when their newly built $1.6 billion transit system shut down. It seems that the cause of this, was due to the failure of the Uninterruptible Power Supply (UPS System) at one of the stations. This UPS System controlled the signalling and communication functions and without power to these systems the trains could not operate.
Now UPS Systems are designed to increase the reliability of connected systems, by providing power protection and back up power. If the UPS System should fail then it should revert to bypass and allow utility mains power through (this is for online double conversion Uninterruptible Power Supplies and particularly three phase systems). It’s unclear what happened in this case, but whatever the outcome the critical systems were left without power and the UPS System is perceived not to have done its job.
Here’s where redundancy is required. Basically, you have one more system than you actually need, therefore if one system should fail, the other can take over without any loss of UPS System support. Should the utility fail for an extended period, then you either need batteries to keep you going (or shut down gracefully) or an external generator to kick in and simulate utility power.
Redundancy is usually expressed as ‘n+1′, which means that if you need ‘n’ UPS Systems to power your load, then you install ‘n+1′. For example, if you have a 100KVA load, you can achieve this with 1x100KVA UPS System. If you want redundancy you will need to use n+1 = 1+1 =2 UPS Systems, i.e. 2x 100KVA UPS Systems. Alternatively, you may have achieved your load by using 2x50KVA UPS Systems in parallel, and redundancy can be achieved by installing an additional 50KVA UPS System i.e. 3x50KVA UPS Systems, which may be more cost effective.
I’ll blog more about this later, as the citizens of Taipei walk to work.
You can read about the Taipei metro power cut here
July 13, 2009
Overvoltage Protection
Here’s a neat article written by our friends at APC: Powercuts during summer months may damage data, albeit a confusing title for what the article is about.
They bring up a valid point about overvoltage leading to damage of equipment. Your normal mains supply is designed to operate at 230V±10%, which means a maximum voltage entering your building of 253V. However, the substation providing this voltage has to be able to do so during full power loading. Let’s say you’re on an industrial park and the substation is providing power to all the buildings – the IT infrastructure, the telecom systems, the lighting, the air conditioning, elevators, escalators etc. The load can be quite substantial, but let us take a figure of say, 1000Amps (equivalent to 10 houses). If the impedance on that line was half of one tenth of an Ohm – 0.05Ω the voltage drop across the cable using good old Ohm’s law would be 50V. This means that the substation needs to set its output voltage to around 280V so that when the power reaches your building it is 230V and within limits. However, if the load is suddenly removed – all the air conditioners are switched off, the buildings are empty and nobody is at home, all of a sudden you are hit with 280V, as the lower current causes less voltage to be dropped across the supply cables.
Some people call this a surge and think that surge suppression devices will protect them against it. In fact, this is not a surge but rather a voltage swell or overvoltage condition. (A surge is an overvoltage condition too, but of short duration -usually µseconds), and in order to safeguard your equipment you need to have some form of overvoltage protection. The only way to achieve this is by the use of either voltage regulators or by the Uninterruptible Power Supply (UPS).
A voltage regulator is a (usually mechanical) device that incorporates a tap changing, or continually variable transformer to keep the output voltage to a tight tolerance.
The Uninterruptible Power Supply, however will also provide overvoltage protection by keeping the voltage within limits. How well it does this depends upon the type of technology used:
- The Offline Uninterruptible Power Supply will provide overvoltage protection by dropping to battery as soon as the mains voltage is out of limits. This will protect your equipment but if this happens regularly or for prolonged periods, the UPS battery will drain and you will lose power.
- The Line Interactive Uninterruptible Power Supply will provide overvoltage protection by incorporating some voltage regulation. When the mains goes to high, the UPS System will “buck” the voltage downward by changing taps on a transformer. This has the benefit over the Offline UPS System in that there is no dropping to battery for marginal overvoltage conditions.
- The Online Uninterruptible Power Supply, (aka Online Double Conversion Uninterruptible Power Supply) provides the best possible overvoltage protection. It has a very wide input voltage window, which means it can take very high voltages (as well as very low voltages) without reverting to battery. What’s more the voltage supplied to your system is constant and unchanging regardless of what is happening to the input voltage.
It’s another string to the Uninterruptible Power Supply bow, as not all power problems are as obvious as the power cut. Give your equipment overvoltage protection with a Uninterruptible Power Supply from UPSMart.
July 11, 2009
New Uninterruptible Power Supply Help Tool Added
We’ve added a new tool to the shop to help in identifying which Uninterruptible Power Supply meets your requirements. Knowing what power consumption you require can be a big unknown for may people, so we have added a comprehensive list of over 2000 computers, printers, monitors, networking equipment, storage devices and telecom systems to our Select Uninterruptible Power Supply By Device tool.
Simply select what load you have and add your own items and the tool will calculate your total power requirement. Hit “Select My UPS System” and the tool integrates with the existing bo-selector tool to enable you to make further choices such as run time, technology, form factor, manufacturer to give you the Uninterruptible Power Supply that meets your requirements.
It’s a truly simplified process that makes selecting your ideal system easy. Give it a go here: Select Uninterruptible Power Supply By Device
July 8, 2009
Where just a small letter can have such a big difference
Scouring the web I came across this press release from Chloride North America announcing the launch of their Agility Uninterruptible Power Supply (UPS).
I was intrigued, as the release states that they have five high density models ranging from 750kVA to 3000kVA, all in a “standardised 2U chassis”!
Wow, Chloride must have discovered a working cold fusion reactor and superconductivity at room temperature in order to cram 3MVA of power into a 2U rack space. The worlds power problems are solved!
Unfortunately the unit specs tell a different story. Somebody has put in the letter “k” in front of VA by mistake. This means the sizes are out by a factor of 1000, 750,000VA instead of 750VA, and 3,000,000VA instead of 3000VA. A bit of a difference!
For their benefit I’ve included a few of the common SI units used in engineering today for reference:
G: Giga = x 1,000,000,000
M: Mega = x 1,000,000
k: Kilo = x 1,000
m: milli = ÷ 1,000
μ: micro = ÷ 1,000,000
n: nano = ÷ 1,000,000,000
July 7, 2009
How To Build An Uninterruptible Power Supply
I saw this crazy article about how to build your own Uninterruptible Power Supply. I’ll not put a link to it as I think it is possibly the most irresponsible thing we could do. It came complete with warnings such as:
- The AC Output Voltage Can kill You
- The DC Current from the battery can burn you
- There is enough DC current in a battery bank to stop your heart
- Shorting batteries can cause blinding flashes, blow wrenches into splinters, even cause the batteries to explode and spray sulphuric acid and hunks of plastic everywhere.
And my favourite:
- A ring that gets between ‘hot’ wires can amputate your finger
An Uninterruptible Power Supply consists of three main stages:
- A source of power – usually a battery.
- A Battery Charger – to charge the batteries
- An Inverter – to convert DC power to AC power
This article is proposing that you buy all the bits an pieces and assemble them yourself. And while you’re on, make sure that you’ve selected the correct type of battery, make sure that the battery charger is adequate for the battery bank, ensure that the inverter is adequately rated, then connect it all together with heavy duty cable, and there you have it – your very own Uninterruptible Power Supply.
Why would anybody in their right mind do this? Never mind the inherent danger with somebody with a little knowledge putting high voltage AC and DC together, but you can buy off-the-shelf Uninterruptible Power Supplies with all the design worked out at a fraction of the price that it will take to build your own.
Another misconception is that people assume that you can just use car batteries for the UPS. There’s two drawbacks for this. Firstly a car battery is not designed for deep cycling – that is constant charging and discharging. It is designed for providing instantaneous power to crank your engine. A UPS battery is designed to be discharged slowly. Secondly, no appreciation of the voltage conversion has been taken into account. For example, I often get asked for a UPS to power an entire house. What is the power consumption of an entire house? Well, excluding things like electric showers and electric ovens, and just covering some lighting and some electronic systems we could probably get by with 3KVA or so. 3KVA is about 13 Amps of current at 230V, but to generate this from a 12V battery you will need to draw 250A! This is why 3KVA UPS systems usually have a DC battery string of 96V.
My point is, is that articles like this which may be of interest to the hobbyist are actually giving people impractical and dangerous advice. People who may be a dab hand at wiring a few things together probably do not understand the complexities of the Uninterruptible Power Supply and how the individual parts should fit together to produce a fully functioning system that provides you with the backup system that you require, and probably at a fraction of the cost they would otherwise spend.